{"id":269,"date":"2012-03-15T01:10:45","date_gmt":"2012-03-14T21:40:45","guid":{"rendered":"http:\/\/fxplans.com\/web\/?page_id=269"},"modified":"2012-09-30T01:47:37","modified_gmt":"2012-09-29T22:17:37","slug":"factory-simulation","status":"publish","type":"page","link":"http:\/\/fxplans.com\/web\/factory-simulation\/","title":{"rendered":"Factory Simulation"},"content":{"rendered":"<p style=\"text-align: center;\"><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/factory1.jpg\"><img loading=\"lazy\" class=\"aligncenter size-full wp-image-809\" title=\"factory\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/factory1.jpg\" alt=\"\" width=\"700\" height=\"280\" srcset=\"http:\/\/www.fxplans.com\/web\/wp-content\/uploads\/2012\/03\/factory1.jpg 700w, http:\/\/www.fxplans.com\/web\/wp-content\/uploads\/2012\/03\/factory1-300x120.jpg 300w\" sizes=\"(max-width: 700px) 100vw, 700px\" \/><\/a><\/p>\n<h3 style=\"text-align: center;\"><span style=\"color: #3366ff;\">Factory Simulation\u00a0<\/span><\/h3>\n<address><strong><span style=\"color: #808080;\"><img loading=\"lazy\" class=\"alignleft  wp-image-1057\" title=\"admin2\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/admin21.jpg\" alt=\"\" width=\"96\" height=\"109\" \/>As you know,\u00a0with\u00a0the increasing\u00a0development of\u00a0technology\u00a0and science all of factories for covering of precision control for industrial equipment using PLC system(Programmable Logic Controller) instead of old electromechanical\u00a0relays.\u00a0<\/span><\/strong><strong><span style=\"color: #808080;\">In fact\u00a0PLC is a small computer used for automation of real world process such as control of machinery on factory assembly lines.where older automated systems would use hundreds or thousands of relays,a single PLC can be programmed as a replacement.\u00a0<\/span><\/strong><strong><span style=\"color: #808080;\">PLC is a combination of solid state devices 2 perform specific task using CFS(control system flochart) and Ladder programming plcs are used to control certain process like power plant \u00a0its more reliable than pc,cost efficient and \u00a0small size.<\/span><\/strong><\/address>\n<address>\u00a0<\/address>\n<address>\u00a0<\/address>\n<address>\u00a0\u00a0\u00a0<strong><span style=\"color: #888888;\">We can using PLC technology for :<\/span><\/strong><\/address>\n<ul>\n<li><span style=\"color: #888888;\"><strong>Manufacturing Industry<\/strong><\/span><\/li>\n<li><span style=\"color: #888888;\"><strong>Travel Industry<\/strong><\/span><\/li>\n<li><span style=\"color: #888888;\"><strong>Aerospace<\/strong><\/span><\/li>\n<li><span style=\"color: #888888;\"><strong>Printing Industry<\/strong><\/span><\/li>\n<li><span style=\"color: #888888;\"><strong>Food Industry<\/strong><\/span><\/li>\n<li><span style=\"color: #888888;\"><strong>Textile Industry<\/strong><\/span><\/li>\n<li><span style=\"color: #888888;\"><strong>Hospitals<\/strong><\/span><\/li>\n<li><span style=\"color: #888888;\"><strong>Film Industry<\/strong><\/span><\/li>\n<li><span style=\"color: #888888;\"><strong>Corrugating<\/strong><\/span><\/li>\n<li><span style=\"color: #888888;\"><strong>Plastics Industry<\/strong><\/span><\/li>\n<li><span style=\"color: #888888;\"><strong>Agriculture<\/strong><\/span><\/li>\n<li><span style=\"color: #888888;\"><strong>Foundry<\/strong><\/span><\/li>\n<\/ul>\n<p><span style=\"color: #888888;\"><strong><br \/>\n<\/strong><\/span><\/p>\n<p><strong><span style=\"color: #888888;\">In this project i had to make a Maquettes\u00a0\u00a0like industrial equipment for using PLC LOGO! and shows functions of PLC system VS problems in industrial equipments.\u00a0Here is a list of all electrical parts<\/span><span style=\"color: #808080;\">:<\/span><\/strong><\/p>\n<p>&nbsp;<\/p>\n<table dir=\"rtl\" width=\"501\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" align=\"center\">\n<tbody>\n<tr>\n<td valign=\"top\" width=\"223\">\n<p dir=\"LTR\" align=\"center\"><strong><em>Modeling Devices<\/em><\/strong><\/p>\n<\/td>\n<td valign=\"top\" width=\"224\">\n<p dir=\"LTR\" align=\"center\">\u00a0<strong><em>Electrical parameters<\/em><\/strong><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td valign=\"top\" width=\"223\">\n<div style=\"text-align: left;\" align=\"center\"><strong>\u00a0 \u00a0 \u00a0LOGO<\/strong><\/div>\n<div style=\"text-align: left;\" align=\"center\"><strong><\/strong>RC230 \u2013 0BA5<\/div>\n<p dir=\"LTR\"><strong>Micro Controller:<\/strong><\/p>\n<p dir=\"LTR\">PIC16F628<\/p>\n<p dir=\"LTR\">PIC16F873<\/p>\n<p dir=\"LTR\">PIC16F876<\/p>\n<p dir=\"LTR\"><strong>Transistors:<\/strong><\/p>\n<p dir=\"LTR\">C9013 \u2013 NPN<\/p>\n<p dir=\"LTR\">C3904 \u2013 NPN<\/p>\n<p dir=\"LTR\">C3006 \u2013 PNP<\/p>\n<p dir=\"LTR\"><strong>Regulator:<\/strong><\/p>\n<p dir=\"LTR\">LM7805<\/p>\n<p dir=\"LTR\">LM7809<\/p>\n<p dir=\"LTR\"><strong>LCD:<\/strong><\/p>\n<p dir=\"LTR\">2*16 Characterize LCD<\/p>\n<p dir=\"LTR\"><strong>Sensors:<\/strong><\/p>\n<p dir=\"LTR\">Temperature: DS1820<\/p>\n<p dir=\"LTR\">Counter: EX \u2013 07N \u2013\u00a0 NPN Output<\/p>\n<\/td>\n<td valign=\"top\" width=\"224\">\n<p dir=\"LTR\"><strong>POWER SUPPLY:<\/strong><\/p>\n<p dir=\"LTR\">220VAC , 12VDC , 5VDC<\/p>\n<p dir=\"LTR\"><strong>POWER CONSOMPTION:<\/strong><\/p>\n<p dir=\"LTR\">Conveyour system: 450ma<\/p>\n<p dir=\"LTR\">Label Checking system: 110ma<\/p>\n<p dir=\"LTR\">Heating System:<\/p>\n<p dir=\"LTR\">Heater: 210ma<\/p>\n<p dir=\"LTR\">Fan: 450ma<\/p>\n<p dir=\"LTR\">Total: &lt; 4Amp<\/p>\n<p dir=\"LTR\"><strong><em>WIRING:<\/em><\/strong><\/p>\n<p dir=\"LTR\">76Meters<\/p>\n<p dir=\"LTR\">24AWG and\u00a0 27AWG<\/p>\n<p dir=\"LTR\"><strong><em>FUSES:<\/em><\/strong><\/p>\n<p dir=\"LTR\">220VAC : 220V \u2013 10A\u00a0 Miniature Fuse<\/p>\n<p dir=\"LTR\">12VDC \u2013 5VDC : 5A Axis Fuse<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div align=\"left\"><\/div>\n<h4><span style=\"color: #616161;\"><em><strong>The project includes six sections:<\/strong><\/em><\/span><\/h4>\n<h5 style=\"text-align: left;\"><span style=\"color: #888888;\"><span style=\"text-align: center;\">Control room<\/span><span style=\"text-align: center;\">\u00a0 \u00a0<\/span><\/span><\/h5>\n<h5 style=\"text-align: center;\"><strong style=\"text-align: left;\"><span style=\"color: #888888;\"><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/control-room.jpg\"><img loading=\"lazy\" class=\"size-thumbnail wp-image-811 alignleft\" title=\"control room\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/control-room-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" \/><\/a><\/span><\/strong><\/h5>\n<p style=\"text-align: left;\"><strong><span style=\"color: #888888;\">Control of all electrical equipment in this factory with 4 keys,alarm system and monitor. in this keys panel you can see &#8220;C&#8221; key means <em>C<\/em>onveyor system and &#8220;L&#8221; means <em>L<\/em>abel checker system and &#8220;H&#8221; means <em>H<\/em>eating system and &#8220;12&#8221; means 12voltage for some equipment.\u00a0Alarm system make sound when label checker have problem and call operators in control room until verifying packets.<\/span><\/strong><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><span style=\"color: #ffffff;\">.<\/span><\/p>\n<h5 style=\"text-align: left;\"><span style=\"text-align: center; color: #888888;\">Power Supply<\/span><\/h5>\n<p><strong><span style=\"color: #808080;\"><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/power-supply-factory.jpg\"><img loading=\"lazy\" class=\"alignleft size-thumbnail wp-image-816\" title=\"power supply factory\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/power-supply-factory-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" \/><\/a>This box make some voltages \u00a0for electrical devices in factory, in this factory we need 3 voltage for all purposes, 220v ,12v and 5v.<\/span><\/strong><\/p>\n<p><strong><span style=\"color: #808080;\">220V-AC : for PLC system<\/span><\/strong><\/p>\n<p><strong><span style=\"color: #808080;\">12V-DC : for cooling , heating ,motor and infra-red sensor(packet counting in conveyor)<\/span><\/strong><\/p>\n<p><strong><span style=\"color: #808080;\">5V-DC : for LEDs and microcontroller systems<\/span><\/strong><\/p>\n<p><strong><span style=\"color: #808080;\">in this part use 2 types of fuses: miniature 10A and axis 5A.<\/span><\/strong><\/p>\n<p>&nbsp;<\/p>\n<p><span style=\"color: #ffffff;\">.<\/span><\/p>\n<h5 style=\"text-align: left;\"><span style=\"color: #888888;\">PLC LOGO!<\/span><\/h5>\n<p style=\"text-align: left;\"><strong><span style=\"color: #808080;\"><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/PLC-LOGO.jpg\"><img loading=\"lazy\" class=\"alignleft size-thumbnail wp-image-815\" title=\"PLC LOGO!\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/PLC-LOGO-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" \/><\/a>Programmable Logic Controller is heart of computerize system for make reality , security , precision control , fast switching and reaction to the problem that can damage industrial equipment in factory. this plc made by siemens company. all of electrical devices connected to plc logo for automatic controlling with 8 input and 4 output. 0BA5 is code of this plc with 2000byte e2prom for programming with 130 digital gates.<\/span><\/strong><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><span style=\"color: #ffffff;\">.<\/span><\/p>\n<h5 style=\"text-align: left;\"><span style=\"color: #888888;\">Conveyor System\u00a0<\/span><\/h5>\n<p><strong><span style=\"color: #808080;\"><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/conveyor1.jpg\"><img loading=\"lazy\" class=\"alignleft size-thumbnail wp-image-812\" title=\"conveyor\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/conveyor1-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" \/><\/a>The duty of conveyor system is control movement of packets product in factory and counting all of them to 30 packets and then wait for 10 seconds until lift truck doing its duty. in this system you can see numbers of packet on the 2 red digits front of conveyor and green light in the right corner \u00a0shows you that system is working true and red light indicate system goes stop. this conveyor made with stepper motor that control with PIC microcontroller and 1.8 degrees in per step. when packets counting up to 30 , conveyor sending message to PLC LOGO and shows that counting duty done , in this this plc system will stop conveyor system for 10 seconds and after that repeat process again.<\/span><\/strong><\/p>\n<p>&nbsp;<\/p>\n<p><span style=\"color: #ffffff;\">.<\/span><\/p>\n<h5><span style=\"color: #888888;\">Label Checker<\/span><\/h5>\n<h5 style=\"text-align: left;\"><strong><span style=\"color: #808080;\"><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Label-checker.jpg\"><img loading=\"lazy\" class=\"alignleft size-thumbnail wp-image-813\" title=\"Label checker\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Label-checker-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" \/><\/a><\/span><\/strong><\/h5>\n<p><strong><span style=\"color: #808080;\">As you know in the real factory there is unit for checking health of production in the assembly line called QC(Quality Control) unit. in this project you can see a optical robot for checking labels packet and analyzing \u00a0virtually. if packet haven&#8217;t any problem can across from under optical robot.in this part you can see green packet means healthy packet and red packet means packets have no label. if any packet haven&#8217;t label optical robot scan that \u00a0and send alarm signal to PLC system and after analyzing plc start alarm in the control room.<\/span><\/strong><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><span style=\"color: #ffffff;\">\u00a0.<\/span><\/p>\n<h5 style=\"text-align: left;\"><span style=\"color: #888888;\">Heating System<\/span><\/h5>\n<p><strong><span style=\"color: #808080;\"><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Heating-system.jpg\"><img loading=\"lazy\" class=\"alignleft size-thumbnail wp-image-814\" title=\"Heating system\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Heating-system-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" \/><\/a>When starting heating system , temperature goes high\u00a0continuously. in the heating system used DS1820 digital temperature sensor for making precision temperature signal and you can see temperature on the LCD on the top. in this part define temperature range between 60-70 degrees of centigrade. heating system should make balance between this range , when temperature goes high upper of 70 degrees , system send message to PLC system and after analyzing plc start cooling system until temperature goes down.<\/span><\/strong><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><span style=\"color: #ffffff;\">\u00a0.<\/span><\/p>\n<p>See some views of Factory simulation:<\/p>\n<p style=\"text-align: center;\"><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-conveyor-belt.jpg\"><img loading=\"lazy\" class=\"alignnone  wp-image-1271\" title=\"Factory simulation conveyor belt\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-conveyor-belt-150x150.jpg\" alt=\"\" width=\"90\" height=\"90\" srcset=\"http:\/\/www.fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-conveyor-belt-150x150.jpg 150w, http:\/\/www.fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-conveyor-belt-300x296.jpg 300w, http:\/\/www.fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-conveyor-belt.jpg 613w\" sizes=\"(max-width: 90px) 100vw, 90px\" \/><\/a><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-heating-system.jpg\"><img loading=\"lazy\" class=\"alignnone  wp-image-1272\" title=\"Factory simulation heating system\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-heating-system-150x150.jpg\" alt=\"\" width=\"90\" height=\"90\" \/><\/a><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-inferared-sensor.jpg\"><img loading=\"lazy\" class=\"alignnone  wp-image-1273\" title=\"Factory simulation inferared sensor\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-inferared-sensor-150x150.jpg\" alt=\"\" width=\"90\" height=\"90\" \/><\/a><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-lift-truck-and-storage.jpg\"><img loading=\"lazy\" class=\"alignnone  wp-image-1274\" title=\"Factory simulation lift truck and storage\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-lift-truck-and-storage-150x150.jpg\" alt=\"\" width=\"90\" height=\"90\" \/><\/a><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-plc-logo.jpg\"><img loading=\"lazy\" class=\"alignnone  wp-image-1275\" title=\"Factory simulation plc logo\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-plc-logo-150x150.jpg\" alt=\"\" width=\"90\" height=\"90\" \/><\/a><a href=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-Step-motor.jpg\"><img loading=\"lazy\" class=\"alignnone  wp-image-1276\" title=\"Factory simulation Step motor\" src=\"http:\/\/fxplans.com\/web\/wp-content\/uploads\/2012\/03\/Factory-simulation-Step-motor-150x150.jpg\" alt=\"\" width=\"90\" height=\"90\" \/><\/a><\/p>\n<h6 style=\"text-align: center;\">Design and made by Mohsen Najafi<\/h6>\n<h4 style=\"text-align: center;\"><span style=\"color: #000080;\"><strong><a href=\"http:\/\/www.fxplans.com\/Movies\/factory plan movie.wmv\"><span style=\"color: #000080;\">See Factory Clip<\/span><\/a><\/strong><\/span><\/h4>\n","protected":false},"excerpt":{"rendered":"<p>Factory Simulation\u00a0 As you know,\u00a0with\u00a0the increasing\u00a0development of\u00a0technology\u00a0and science all of factories for covering of precision control for industrial equipment using PLC system(Programmable Logic Controller) instead of old electromechanical\u00a0relays.\u00a0In fact\u00a0PLC is a small computer used for automation of real world process such as control of machinery on factory assembly lines.where older automated systems would use hundreds &hellip; 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